Chemical Dosing Systems

Obtain Technical Info & Quotation

Dioxide Pacific are experts in the design, manufacture and installation of chemical dosing systems and chemical storage facilities. Typical applications include storage and dosing of Alum, fluorosilicic acid, PACl, flocculant, polyelectrolyte, potassium permanganate. The list is limitless. Whatever your chemical, we can provide a system for safe storage and accurate dosing.

Chemical Dosing Packages

We can provide standard chemical dosing packages or bespoke (customized) packages to suit your requirements. Our standard chemical dosing packages are specified by an ident code. Please refer to our chemical dosing systems brochure to view the ident code options.

Chemical Dosing Systems (751.5 KiB)

You can also select the ident code using our web form. Click on the button at the top of this page.

The ident code sections include:

DS (Dosing Skid)
DP (Dosing Pump)
DI (Dosing Components)
DT (Dosing Tank)
DC (Dosing Control)
TS (Transfer Station)
BM (Building Mount)

Application: pH Correction of Trade Waste Water from Semiconductor Production Facility

Dioxide Pacific designed and installed a pH correction system for a semiconductor production plant. This facility uses HF, other inorganic acids and bases in the production system which are washed with RO water to waste. Raw waste is collected in a sump 4m below ground level and pumped to three x 3 kL treatment tanks in series. pH is controlled in each tank with PID controlled addition of sulphuric acid and sodium hydroxide via ProMinent Sigma dosing pumps. If the pH is not correct in the final tank, it is automatically recirculated back to the first tank for re-processing. The plant is controlled via a central PLC and HMI operated control panel which logs data, sends email alarms and has remote internet access via a 4G router.
View a 3D presentation of the plant

If you have a waste water system which requires pH correction or disinfection, Dioxide Pacific can design and install the system and guarantee the outcome. Contact us today.

Application: PACL and Polymer Dosing of Ash Dam Water

Dioxide Pacific was engaged by a power station to design, supply and install a chemical dosing system for PACL and polymer. Ash water is pumped from a nearby dam and dosed with PACL (poly aluminium chloride) to aid coagulation before this water is introduced into a clarifier.

The system consists of a 2 x stainless steel 1,000L IBC bund tanks, ProMinent Sigma S3Ca chemical dosing (metering) pump, by-pass pipework and pump, ash water pipework and electrical control panel. Ash water is pumped from the dam into 200mm schedule 80 grey UPVC pipework. This pipework is located on concrete bases near the chemical dosing plant. Water is drawn from the ash water pipeline, dosed with PACL and then mixed back in just prior to a static mixer. Liquid polyelectrolyte is diluted in-line prior to introduction into the PACL dosed water. The treated ash water is introduced at the clarifier inlet.

The complete chemical dosing system is controlled from a local control panel with Allen Bradley PLC and monitored from the plant SCADA. Dioxide Pacific was responsible for concept and detailed design along with installation, commissioning and proving of plant performance.

Application: pH Correction System for Sugar Mill

Dioxide Pacific was engaged by a water authority to design, manufacture and install a chemical dosing system for pH correction of runoff water from chemical storage areas. The system consists of chemical dosing pumps for sulphuric acid and caustic soda, 12000L fibreglass underground treatment tank, recirculation and discharge pump, chemical dosing and transfer pipework and IBC Bunds for chemical storage.

Control of the chemical dosing pumps is from a ProMinent D1CAW0P bi-directional pH controller which provides pulse output to both dosing pumps. Once the pH is correct and the level in the tank is at high, treated water is discharged to sewer.

The complete chemical metering system is controlled from a local control panel with Allen Bradley PLC and monitored from the plant SCADA. Dioxide Pacific was responsible for concept and detailed design along with installation and commissioning.

Application: Design and Construction of Chemical Dosing System for Aluminium Sulphate

Dioxide Pacific was engaged bv Coliban Water in Victoria to design and construct a chemical dosing and storage upgrade for alum at the Echuca Water Treatment Plant.

The installation included removal of existing storage facilities which did not comply with EPA bunding guidelines and replacement with new 38,000L bulk storage tank, concrete bund and tanker unloading facility. New chemical dosing pumps ProMinent Sigma S3Ca were installed with flow paced 4-20mA control from site SCADA. Dosing pumps were installed inside a 316 s/s cabinet to protect them from the weather and vandalism. The bund area was fully enclosed with a safety fence.

Dioxide Pacific was responsible for full mechanical, electrical and civil works for the project and final performance testing.

Application: Design and Construction of Bulk Chemical Storage and Dosing System for 98% Sulphuric Acid

Dioxide Pacific was engaged bv a large Singaporean manufacturer of desalination plants to design and construct a sulphuric acid storage and dosing system. The system consists of a 33,000 L vertical carbon steel storage tank with fill, drain, overflow, vent and outlet pipework. Chemical dosing is from three motor driven metering pumps with isolation valves, load valves, pulsation dampener, pressure relief valve, dilution water and mixing tee. The aim of the plant is to make 5% sulfuric acid which is used for regeneration of demin resin beds. Materials of construction were specifically chosen for the harsh environment of the Salalah in the Middle East where the high temperatures and salty air are experienced. Pipework is epoxy painted carbon steel with PFA internal lining. Load valves, pulsation dampener, relief valve and dosing pump liquid end is PTFE. Dioxide Pacific designed the system in 3D and provided the 3D model to the customer for approval before construction. View the 3D model of the plant

For more information on chemical dosing systems or to obtain a quotation, please complete the feedback form on our Contact page.

required
reset Dosing Skid – Ident Code
Dosing Skid – Ident Code

Your Selection is

Pumps

	*	Select
		? ? ?
		? ? ?

1	Duty	?
2	Duty/Standby	?
3	Duty/Duty/Standby	?

Flowrate

	*	Select
		? ? ? ?
		? ? ? ?

15	0-20 L/hr (0 – 5 GPH)	?
20	20-200 L/hr (5 – 50 GPH)	?
25	200-500 L/hr (50 – 125 GPH)	?
40	500-1000 L/hr (125 – 250 GPH)	?

Pipework material

	*	Select
		? ? ? ? ? ? ? ? ? ? ?
		? ? ? ? ? ? ? ? ? ? ?

UPVC	uPVC Sch 80	?
CPVC	cPVC Sch 80	?
PVDF	PVDF	?
ECTFE	ECTFE	?
CSPFA	Carbon steel, PFA lined	?
SSS	316 s/s tube with Swagelok style fittings	?
SSW	316 s/s welded tube and fittings	?
SS10	316 s/s Sch10 pipe	?
PFA	PFA tube or pipe	?
PPSF	Polypropylene socket fusion weld	?
PPIB	Polypropylene IR butt weld	?

Elastomer

	*	Select
		? ? ?
		? ? ?

E	EPDM	?
F	FPM/FKM	?
P	PTFE	?

Mounting

	*	Select
		? ? ? ? ?
		? ? ? ? ?

HB	HDPE backboard	?
HC	HDPE cabinet	?
FF	Fiberstrut frame	?
SF	SS frame	?
SC	SS cabinet	?

Splash protection

	*	Select
		? ? ? ?
		? ? ? ?

0	No splash protection – mounted directly on backboard	?
1	Localised splash protection for pumps only	?
2	Removable splash protection	?
3	Hinged splash protection (doors)	?

Leak detection

	*	Select
		? ? ?
		? ? ?

0	No leak detection	?
1	Leak detection switch in sump – HC model only	?
2	Leak detection switch in additional drip tray	?

Rating

	*	Select
		? ?
		? ?

0	Standard	?
1	Hazardous – Zone 1	?

Your Selection is

Manufacturer

	*	Select
		? ? ? ? ? ?
		? ? ? ? ? ?

P	Prominent	?
G	Grundfos	?
M	Milton Roy	?
L	LSM Pumps	?
F	Free Issue	?
-	Other	?

Type

	*	Select
		? ? ?
		? ? ?

D	Diaphragm	?
P	Peristaltic	?
-	Other	?

Flowrate

	*	Select
		?
		?

Specify max flowrate in L/hr or GPH

Pressure

	*	Select
		?
		?

Specify max pressure in bar or psi

Elastomer

	*	Select
		? ? ?
		? ? ?

E	EPDM	?
F	FPM/Viton	?
P	PTFE	?

Liquid end material

	*	Select
		? ? ? ? ?
		? ? ? ? ?

PV	PVDF	?
PC	PVC	?
PP	PP	?
TT	PTFE	?
SS	Stainless Steel	?

Inputs

	*	Select
		? ? ?
		? ? ?

0	Manual run	?
1	As 0 + Pulse input	?
2	As 1 + 4-20mA input	?

Outputs

	*	Select
		? ? ? ?
		? ? ? ?

0	No outputs	?
1	Fault relay	?
2	As 1 + 4-20mA calculated flow output	?
3	As 1 + 2	?

Diaphragm rupture output

	*	Select
		? ?
		? ?

0	No output or not applicable	?
1	Diaphragm rupture output	?

Degassing solenoid

	*	Select
		? ?
		? ?

0	No solenoid	?
1	Solenoid 24VDC	?

Rating

	*	Select
		? ?
		? ?

0	Standard	?
1	Hazardous – Zone 1	?

Your Selection is

Calibration cylinder

	*	Select
		? ?
		? ?

0	No calibration cylinder	?
1	Calibration cylinder sized for 1.5 min of drop test	?

Pressure Measurement with gauge guard

	*	Select
		? ? ? ? ?
		? ? ? ? ?

G0	No gauge	?
G1	Common pressure gauge	?
G2	Pressure gauge per pump	?
G3	Common Pressure Indicating Transmitter	?
G4	Pressure Indicating Transmitter per pump	?

Pressure load

	*	Select
		? ? ?
		? ? ?

L0	No pressure load valve	?
L1	Common pressure load valve	?
L2	Pressure load valve per pump	?

Pressure relief

	*	Select
		? ? ?
		? ? ?

P0	No pressure relief valve	?
P1	Common pressure relief valve	?
P2	Pressure relief valve per pump	?

Pulsation dampener

	*	Select
		? ? ?
		? ? ?

0	No pulsation dampener	?
1	Common pulsation dampener	?
2	Pulsation dampener per pump	?

Flow switch on pressure relief

	*	Select
		? ?
		? ?

0	No flow switch	?
1	Flow switch on each pressure relief	?

Flow Monitoring

	*	Select
		? ? ?
		? ? ?

0	No flow monitoring	?
1	Common flow monitoring	?
2	Flow monitoring per pump	?

Flow Monitoring Type

	*	Select
		? ? ? ? ?
		? ? ? ? ?

0	None	?
1	Magnetic flow meter	?
2	Flow switch	?
3	Flow meter pulse output	?
4	VA meter with 4-20mA and pulse output	?

Flush Points

	*	Select
		? ? ?
		? ? ?

0	No flushing points	?
1	Flushing points on pumps	?
2	As 1 + flushing points on skid	?

Carrier/Dilution Water

	*	Select
		? ? ? ? ? ? ?
		? ? ? ? ? ? ?

0	No carrier/dilution water	?
1	Carrier water line on skid	?
2	As 1 + rotameter and diaphragm valve	?
3	As 2 + solenoid with bypass	?
4	As 2 + low flow switch	?
5	As 3 + low flow switch	?
6	As 1 + Option 5 mounted in external cabinet	?

Strainer

	*	Select
		? ? ?
		? ? ?

0	No strainer	?
1	1 x strainer	?
2	2 x strainer	?

Rating

	*	Select
		? ?
		? ?

0	Standard	?
1	Hazardous – Zone 1	?

Your Selection is

Volume

	*	Select
		?
		?

Specify nominal volume in L or GAL

Material

	*	Select
		? ? ? ? ? ? ? ? ? ?
		? ? ? ? ? ? ? ? ? ?

M0	HDPE	?
M1	HDPE double skinned	?
M2	Rotomoulded MDPE	?
M3	Fiberglass	?
M4	Steel	?
M5	Stainless Steel	?
M6	IBC/Tote	?
M7	IBC/Tote with spill pallet	?
M8	IBC/Tote with fiberglass bund	?
M9	IBC/Tote with HDPE bund	?

Color

	*	Select
		? ? ? ?
		? ? ? ?

B	Black	?
N	Natural (opaque)	?
W	White	?
P	Painted	?

Visual level indication

	*	Select
		? " >? " >? ?
		? " >? " >? ?

NVI	No level indication (opaque tanks visual possible)	?
STO	Sight Tube	" >?
STI	Sight tube with isolation	" >?
MLI	Magnetic level indicator	?

Discrete level measurement (capacitive measurement)

	*	Select
		? ? ? ? ? ?
		? ? ? ? ? ?

L0	No discrete level measurement	?
L1	1 x switch: low level	?
L2	2 x switch: low and high level	?
L3	3 x switch: low low, low and high level	?
L4	3 x switch: low, high and high high level	?
L5	4 x switch: low low, low, high and high high level	?

Continuous level measurement

	*	Select
		? ? ? ? ?
		? ? ? ? ?

C0	No continuous level measurement	?
C1	4-20mA from tank mounted ultrasonic	?
C2	4-20mA from standpipe mounted ultrasonic	?
C3	4-20mA from magnetic level indicator	?
C4	4-20mA from pressure transmitter (gauge guard mounted)	?

Inlet and overflow sizing

	*	Select
		? ? ? ?
		? ? ? ?

00	Not applicable
15	0.5” inlet, 1” overflow	?
25	1” inlet, 1.5” overflow	?
40	1.5” inlet, 2” overflow	?
50	2” inlet, 3” overflow	?

Outlet valve sizing

	*	Select
		? ? ? ?
		? ? ? ?

15	0.5” outlet	?
25	1” outlet	?
40	1.5” outlet	?
50	2” outlet	?

Load Cells (weight measurement)

	*	Select
		? ?
		? ?

0	No load cells	?
1	Load cells	?

Actuated valve

	*	Select
		? ?
		? ?

0	No actuated valves	?
1	Actuated valve on tank outlet	?

Rating

	*	Select
		? ?
		? ?

0	Standard	?
1	Hazardous – Zone 1	?

Stirrer

	*	Select
		? ? ?
		? ? ?

0	No stirrer required	?
1	High Speed Stirrer	?
2	Slow Speed Stirrer	?

Your Selection is

Enclosure

	*	Select
		? ? ? ?
		? ? ? ?

T	Thermoplastic IP66	?
S	Stainless steel 316, IP65	?
F	FRP IP66	?
S	Powder coated steel, IP56	?

PLC

	*	Select
		? ? ? ? ? ? ? ?
		? ? ? ? ? ? ? ?

MIC	Allen Bradley MicroLogix 1400	?
CON	Allen Bradley ControlLogix 1756	?
COM	Allen Bradley CompactLogix 1769	?
PAN	Panasonic FPX	?
SCH	Schneider M340	?
SIE	Siemens S7-300	?
K06	Koyo DL06	?
K45	Koyo 450	?

HMI

	*	Select
		? ? ? ? ? ? ? ? ?
		? ? ? ? ? ? ? ? ?

0	No HMI – lights and switches only	?
1	Red Lion G308 7.5 inch TFT colour	?
2	Red Lion G306 5.7 inch TFT colour	?
3	Red Lion G304K2 4.3 inch colour	?
4	Allen Bradley Panelview Plus 700 - 6.5 inch TFT colour	?
5	Allen Bradley Panelview Plus 1250 - 12 inch TFT colour	?
6	Allen Bradley Panelview Plus 1500 – 15 inch TFT colour	?
7	Schneider XBTGT 12 inch TFT colour	?
8	Uticor UT3-10TC 10 inch TFT colour	?

Form

	*	Select
		? ? ? ? ?
		? ? ? ? ?

1F	Form 1	?
2A	Form 2a	?
2B	Form 2b	?
3A	Form 3a	?
3B	Form 3b	?

LV/ELV Separation

	*	Select
		? ? ?
		? ? ?

00	Not applicable	?
AV	All voltages in one panel (24VDC, 220-240VAC, 415-480VAC)	?
SV	LV and ELV separate panels (24VDC separate to 100-480VAC)	?

Mounting

	*	Select
		? ?
		? ?

0	Wall mount	?
1	Floor mount	?

Entry

	*	Select
		? ? ?
		? ? ?

0	Bottom cable entry	?
1	Side cable entry	?
2	Top cable entry	?

Rating

	*	Select
		? ?
		? ?

0	Standard	?
1	Hazardous – Zone 1	?

Your Selection is

Tank feeds

	*	Select
		? ? ?
		? ? ?

1	1 tank fed	?
2	2 tanks fed	?
3	3 tanks fed	?

Isolation valves on feeds

	*	Select
		? ?
		? ?

M	Manual	?
A	Actuated	?

Tank level indication

	*	Select
		? ? ?
		? ? ?

1	Display of level switches	?
2	Display of tank volumes	?
3	1 + 2	?

Transfer power supply

	*	Select
		? ? ? ?
		? ? ? ?

SF	1 phase, 100-240VAC GPO with isolator	?
TF	3 phase, 415-480VAC GPO with isolator	?
DF	SF + TF	?
AD	Solenoid for air driven transfer	?

Rating

	*	Select
		? ?
		? ?

0	Standard	?
1	Hazardous – Zone 1	?

Your Selection is

Building Type

	*	Select
		? ? ? ? ? ? ? ? ?
		? ? ? ? ? ? ? ? ?

B0	Not Included	?
B1	Galvanised steel chassis with foam sandwich walls	?
B2	Concrete base with foam sandwich walls	?
B3	Full concrete building	?
B4	20ft standard shipping container - new	?
B5	40ft standard shipping container - new	?
B6	20ft high cube shipping container – new	?
B7	40ft high cube shipping container – new	?
B8	Trailer mount	?

Lightning Protection

	*	Select
		? ?
		? ?

0	Not included	?
1	Included	?

Cyclone Rating

	*	Select
		? ?
		? ?

0	Not included	?
1	Included	?

Epoxy Painting

	*	Select
		? ? ? ?
		? ? ? ?

0	Not included (standard building paint finish)	?
1	Inside only (chemical resistance for chemical stored in building)	?
2	Outside only (weather protection)	?
3	1 + 2	?

Air Conditioning

	*	Select
		? ?
		? ?

0	Not Included	?
1	Included	?

Ventilation

	*	Select
		? ? ? ?
		? ? ? ?

0	Not Included	?
1	Roof fan only (not powered)	?
2	1 + vents in building wall	?
3	Powered fan + vents in building wall	?

Emergency Exit Light

	*	Select
		? ?
		? ?

0	Not Included	?
1	Included	?

Building Lights

	*	Select
		? ?
		? ?

0	Not Included	?
1	Fluorescent lamps to suit building size	?

Single Phase Power Outlet

	*	Select
		? ?
		? ?

0	Not Included
1	One included	?
2	Two Included	?

Three Phase Power Outlet

	*	Select
		?
		?

0	Not Included
1	One included	?

Safety Shower and Eyewash

	*	Select
		? ?
		? ?

0	Not Included
1	One inside the building	?
2	1+ one outside the building	?

Proceed to Quote Request Form

Your Selection:
Dosing Skid – Ident Code
Dosing Pumps – Ident Code
Dosing Components – Ident Code
Dosing Tank – Ident Code
Dosing Control – Ident Code
Transfer Station – Ident Code
Building Mount – Ident Code

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If this ident code is correct, please enter your contact details and press submit to obtain a quotation

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Find

Chemical Dosing Packages

Application: pH Correction of Trade Waste Water from Semiconductor Production Facility

Application: PACL and Polymer Dosing of Ash Dam Water

Application: pH Correction System for Sugar Mill

Application: Design and Construction of Chemical Dosing System for Aluminium Sulphate

Application: Design and Construction of Bulk Chemical Storage and Dosing System for 98% Sulphuric Acid

Australia

United States

Find

Chemical Dosing Packages

Application: pH Correction of Trade Waste Water from Semiconductor Production Facility

Application: PACL and Polymer Dosing of Ash Dam Water

Application: pH Correction System for Sugar Mill

Application: Design and Construction of Chemical Dosing System for Aluminium Sulphate

Application: Design and Construction of Bulk Chemical Storage and Dosing System for 98% Sulphuric Acid

Chemical Dosing Systems

required reset Dosing Skid – Ident Code Dosing Skid – Ident Code

Your Selection is

Pumps

Flowrate

Pipework material

Elastomer

Mounting

Splash protection

Leak detection

Rating

required reset Dosing Pumps – Ident Code Dosing Pumps – Ident Code

Your Selection is

Manufacturer

Type

Flowrate

Pressure

Elastomer

Liquid end material

Inputs

Outputs

Diaphragm rupture output

Degassing solenoid

Rating

required reset Dosing Components – Ident Code Dosing Components – Ident Code

Your Selection is

Calibration cylinder

Pressure Measurement with gauge guard

Pressure load

Pressure relief

Pulsation dampener

Flow switch on pressure relief

Flow Monitoring

Flow Monitoring Type

Flush Points

Carrier/Dilution Water

Strainer

Rating

required reset Dosing Tank – Ident Code Dosing Tank – Ident Code

Your Selection is

Volume

Material

Color

Visual level indication

Discrete level measurement (capacitive measurement)

Continuous level measurement

Inlet and overflow sizing

Outlet valve sizing

Load Cells (weight measurement)

Actuated valve

Rating

Stirrer

required reset Dosing Control – Ident Code Dosing Control – Ident Code

Your Selection is

Enclosure

PLC

HMI

Form

LV/ELV Separation

Mounting

Entry

Rating

required reset Transfer Station – Ident Code Transfer Station – Ident Code

Your Selection is

Tank feeds

Isolation valves on feeds

Tank level indication

Transfer power supply

Rating

required reset Building Mount – Ident Code Building Mount – Ident Code

Your Selection is

Building Type

Lightning Protection

required
reset Dosing Skid – Ident Code
Dosing Skid – Ident Code

required
reset Dosing Pumps – Ident Code
Dosing Pumps – Ident Code

required
reset Dosing Components – Ident Code
Dosing Components – Ident Code

required
reset Dosing Tank – Ident Code
Dosing Tank – Ident Code

required
reset Dosing Control – Ident Code
Dosing Control – Ident Code

required
reset Transfer Station – Ident Code
Transfer Station – Ident Code

required
reset Building Mount – Ident Code
Building Mount – Ident Code